I just installed the Baja Designs dual sport kit on my 2002 XR650R and am having troubles. I have 4 leads coming from the stator (bought the bike used) - 1 green, red/black, brown, green/white and light blue. The Red/black and brown go to the wiring harness and haven't been touched.
The green and white go to the stock AC regulator. The green/white one and the light blue one go to the wiring harness and connect to a green wire (green/white) and a dark blue/white wire (light blue).
The instructions say to connect the white leads coming from the stator to the orange and white wires from the Baja Designs dual sport harness. Since there are not two white wires coming from the stator I connected the green/white one and the lt. blue ones to the orange and white wire. When I do this the bike will not start. I assume it is because there is no power going from the stator to the coil via the green and dark blue/white wires in the wiring harness. I don't know for sure but when I reconnect the wires from the stator to the green and dark blue/white wires the bike starts on the second or third kick. I even have the key from the Baja Designs kit hooked up so that it will kill the engine when off and allow it so start when on.
Regardless of how I have the wires connected I do not have any lights or horn. I think the battery in the Baja kit may be dead but it's hard to tell. I tested it with a test light and got nothing. I'm suspicious that the battery is dead since I just received the kit a day or two ago but who knows? I can't find a better reason for absolutely nothing working.
Any ideas? I'm at a loss. As I said, I bought the bike used so don't know the history but it looks like the stator was rewound but I can't find any reference on the internet to these colored wires.
Thanks in advance for your help. It is greatly appreciated.
